This is going to be a long one as I try to articulate the strange behavior I am seeing.
I use Air Technology’s Xpand!2 a lot!
I generally use one rackspace for each song and have a gig file with about 50 songs/rackspaces and just under half have an instance of Xpand!2 and I have never had any “visible” issues.
I recently added a new rackspace/song and included an instance of Xpand!2. The only other instrument in the rackspace is one instance of Pianoteq 7.
For those not familiar with Xpand!2 it has four instrument slots that can receive input from midi channels 1-4 independently.
In this song I needed a string part, a horn part, and a tambourine part.
I included two midi in blocks split so the lower octave of midi channel one went to the Xpand!2 instance with strings and horns and the higher octaves went to Pionoteq.
Here is the basic layout:

My controller has a 5x4 array of “pads” that are programmed for a range of note values on midi channel 2.
This is the Xpand!2 layout

So the MIDI Lower sends one “octave” range of notes to Xpand!2 on MIDI CH1 which trigger Strings and Brass sounds. The controller “pads” are sending a range of notes on MIDI CH2 to Xpand!2 for the Tambourine sounds.
Pretty straight forward and worked perfectly. I practiced this song dozens of times over a one week period with not a single problem. I shut everything down, set up for a show and when this song came up everything went WRONG!!!
Sorry for the long intro but it is necessary to understand that the setup is not at all complicated and worked as expected until it didn’t!
So here is what is happening:
At some point for unknown reasons one channel of the Xpand!2 plugin kills all audio output for 10-15 seconds. At first I thought it was the Tambourine CH2 but during my exhaustive testing it actually moved to CH1.
What I mean is I can play the upper part of the keyboard and Pianoteq works fine, I can play the strings/brass on the lower keyboard works fine. I hit one note on the CH2 tambourine section and there is no tambourine sound and Pianotaq and the strings/brass are killed for 10-15 seconds.
Here is what I know:
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When whatever happens that triggers this fault it kills the gig file. Nothing I have found will make the gig file perform normally on this song after that, all the other songs are fine.
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If I export all my songs and import them into a blank gig file everything works fine until the fault occurs and then the gig file is done for this song.
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After the fault Xpand!2 is not dead only SOME of the hundreds of presets no longer work and kill the audio interface for 10-15 seconds if played.
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There is no obvious reason for this, no errors, no crashing, nothing except things just stop working.
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I inserted a second instance of Xpand!2 for the tambourine and sent it to a different channel on the audio mixer. If I play a note on that instance it kills Pianoteq and the other Xpand!2 instance audio for 10-15 seconds unless I mute that channel on the mixer, then it does not affect the Pianoteq or the other Xpand!2 audio.
Most baffling to me is how can playing one note on a plugin kill the audio of other independent plugins? It is obviously somehow affecting the audio output device itself. I inserted a meter and oscilloscope plugin on the output of the plugin to see if there was some sort of large spike that would kill the audio interface for 10-15 seconds but did not see anything no blip on the scope or peg of the meter needle.
All also I’ll add it is not CPU overload as far as I can tell because the CPU usage never goes above 25-30%.
I know this is very long but this is just totally baffling behavior to me!
